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Journal Articles

Failure probability evaluation for steam generator tubes with wall-thinning

Yamaguchi, Yoshihito; Mano, Akihiro; Li, Y.

Transactions of the 27th International Conference on Structural Mechanics in Reactor Technology (SMiRT 27) (Internet), 10 Pages, 2024/03

The steam generator (SG) is an important component of a pressurized water reactor. In addition, local wall-thinning has been reported in SG tubes. The burst differential pressure, considering both the internal and external pressures from the primary and secondary coolant systems, should be predicted for the failure probability evaluation or structural integrity assessment of SG tubes. In this study, based on the results of burst tests performed in Japan and the United States, we improved the existing burst pressure estimation method for SG tubes with wall-thinning. In addition, as an example of the utilization of the improved burst pressure estimation method, the conditional failure probabilities for SG tubes with local wall-thinning, which is necessary for probabilistic risk assessment and risk-informed decision making, are calculated considering the dimensions of the wall-thinning.

Journal Articles

Failure estimation methods for steam generator tubes with wall-thinning or crack

Yamaguchi, Yoshihito; Mano, Akihiro; Li, Y.

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 10 Pages, 2022/07

The steam generator (SG) tube is one of the important components in pressurized water reactors. Flaws such as wall-thinning or stress corrosion cracking have been reported in SG tubes. The burst pressure where both the internal and external pressures from the primary and secondary coolant systems are considered must be predicted to assess the structural integrity of SG tubes. Burst tests were performed by various organizations. On the basis of the test results, failure estimation methods were proposed. In this study, previous burst test data and existing failure estimation methods for SG tubes with wall-thinning or crack were investigated. As a result, the coefficient of the existing estimation method for SG tube with uniform wall-thinning was updated. In addition, failure estimation methods that are suitable for SG tubes with crack or local wall-thinning were proposed by considering the effects of the flaw shape and size on the burst pressure. The applicability of the failure estimation methods was confirmed by comparing the predicted results with the burst test data in actual SG tubes.

Journal Articles

Unstructured-mesh simulation of sodium-water reaction in tube bundle system by SERAPHIM code

Uchibori, Akihiro; Shiina, Yoshimi*; Watanabe, Akira*; Takata, Takashi*

Proceedings of 19th International Topical Meeting on Nuclear Reactor Thermal Hydraulics (NURETH-19) (Internet), 12 Pages, 2022/03

An unstructured mesh-based analysis method has been integrated into the sodium-water reaction analysis code, SERAPHIM, in our recent studies. In this study, numerical analysis of an experiment on sodium-water reaction in a tube bundle domain was performed to investigate the effect of the unstructured mesh. The unrealistic behavior appeared in the coarse structured mesh was improved by the unstructured mesh. The numerical result in the case of the unstructured mesh reproduced the peak value of the temperature in the reacting flow.

Journal Articles

Droplet entrainment by high-speed gas jet into a liquid pool

Sugimoto, Taro*; Kaneko, Akiko*; Abe, Yutaka*; Uchibori, Akihiro; Kurihara, Akikazu; Takata, Takashi; Ohshima, Hiroyuki

Nuclear Engineering and Design, 380, p.111306_1 - 111306_11, 2021/08

 Times Cited Count:3 Percentile:45.99(Nuclear Science & Technology)

Liquid droplet entrainment by a high-speed gas jet is a key phenomenon for evaluation of sodium-water reaction. In this study, a visualization experiment for liquid droplet entrainment by an air jet in a water pool by using frame-straddling method was carried for development of an entrainment model in a sodium-water reaction analysis code. This experiment successfully provided clear images that captured generation and movement of droplets. Droplet diameter and moving speed were obtained at different locations and gas jet velocities from image processing. The measured data contributes phenomena elucidation and model development.

Journal Articles

Droplet-entrainment phenomena affected by interfacial behavior of a high-speed gas jet into a liquid pool

Saito, Masafumi*; Kaneko, Akiko*; Abe, Yutaka*; Uchibori, Akihiro; Kurihara, Akikazu; Takata, Takashi*; Ohshima, Hiroyuki

Proceedings of 28th International Conference on Nuclear Engineering (ICONE 28) (Internet), 7 Pages, 2021/08

In order to provide the data for validation and improvement of the sodium-water reaction analysis code, a visualization experiment on liquid droplet entrainment in a high-pressure air jet submerged in a water pool was conducted. Diameter and velocity of entrained liquid droplets were successfully measured. The effect of a nozzle shape was elucidated.

Journal Articles

Development of numerical analysis code LEAP-III for tube failure propagation

Uchibori, Akihiro; Yanagisawa, Hideki*; Takata, Takashi; Ohshima, Hiroyuki

Nihon Kikai Gakkai Rombunshu (Internet), 86(883), p.19-00353_1 - 19-00353_6, 2020/03

Evaluation of occurrence possibility of tube failure propagation under sodium-water reaction accident is an important issue. In this study, a numerical analysis method to predict occurrence of failure propagation by overheating rupture was constructed to expand application range of an existing computer code. Applicability of the method was constructed through the numerical analysis of the experiment on water vapor discharging in liquid sodium.

Journal Articles

Evaluation of target-wastage in consideration of sodium-water reaction environment formed on the periphery of an adjacent tube in steam generator of sodium-cooled fast reactor

Kurihara, Akikazu; Umeda, Ryota; Shimoyama, Kazuhito; Kikuchi, Shin

Nihon Kikai Gakkai Rombunshu (Internet), 84(859), p.17-00382_1 - 17-00382_11, 2018/03

Wastage on adjacent tubes (target-wastage) arise from water/steam leak in steam generators of sodium-cooled fast reactors (sodium-water reaction). Target-wastage is likely to be caused by liquid droplet impingement erosion (LDI) and Na-Fe composite oxidation type corrosion with flow (COCF) in an environment marked by high temperature and high-alkali (reaction jet) due to sodium-water reaction. In the previous study, the authors quantitatively evaluated the effect of material temperature and fluid velocity on COCF rate, and revealed that COCF was sodium-iron composite oxidation type corrosion from metallographic observation and element assay. In this study, the applicability of new wastage correlations was confirmed for each tube in sodium-water reaction test with straight vertical tube bundle under practical steam generator operation condition. The authors established that the new wastage correlations were applicable to each tube of tube bundle in the above test, and the time progress of wastage was qualitatively investigated for the two penetrated tubes in the period including the water and/or steam blowdown.

Journal Articles

Application of unstructured mesh-based numerical method to sodium-water reaction phenomenon analysis code SERAPHIM

Uchibori, Akihiro; Watanabe, Akira*; Takata, Takashi; Ohshima, Hiroyuki

Nihon Kikai Gakkai Rombunshu (Internet), 84(859), p.17-00394_1 - 17-00394_6, 2018/03

For assessment of the wastage environment under tube failure accident in a steam generator of sodium-cooled fast reactors, a mechanistic computer code called SERAPHIM calculating compressible multicomponent multiphase flow with sodium-water chemical reaction has been developed. The original SERAPHIM code is based on the finite difference method. In this study, unstructured mesh-based numerical method was developed and introduced into the SERAPHIM code to advance a numerical accuracy for the complex-shaped domain including multiple heat transfer tubes. Validity of the unstructured mesh-based SERAPHIM code was investigated through the analysis of an underexpanded jet experiment. The calculated pressure profile showed good agreement with the experimental data. Numerical analysis of water vapor discharging into liquid sodium was also performed. It was demonstrated that the proposed numerical method could be applicable to evaluation of the sodium-water reaction phenomenon.

JAEA Reports

Phenomenon elucidation experiment for target wastage caused in steam generator of sodium-cooled fast reactor; Corrosion experiment in flowing high-temperature sodium hydroxide environment

Umeda, Ryota; Shimoyama, Kazuhito; Kurihara, Akikazu

JAEA-Technology 2017-018, 70 Pages, 2017/08

JAEA-Technology-2017-018.pdf:9.67MB

In case of the water leak into sodium in a SG of SFRs due to tube failure, reaction jet is formed by sodium-water reaction with exothermic heat. The reaction jet forms highly alkaline environment with high temperature and high pressure, which cause local thinning of adjacent heat transfer tubes (target wastage). In this report, for the purpose of elucidation of target wastage, the authors developed the experimental apparatus and experimental technique which enable the separate evaluation of wastage influence factors, including temperature, impingement velocity, reagent ratio and so on by using high temperature sodium hydroxide as major reaction product and sodium monoxide as secondary reaction product. In addition, the impingement corrosion experiments have been conducted by using high temperature reagents (NaOH and Na$$_{2}$$O). Based on the corrosive data, authors quantitatively evaluated the influence factors of wastage and formulated the average corrosive equations.

JAEA Reports

Development of LEAP-III code for evaluation of long-time event progress under tube failure accident in steam generators

Uchibori, Akihiro; Yanagisawa, Hideki*; Takata, Takashi; Kurihara, Akikazu; Hamada, Hirotsugu; Ohshima, Hiroyuki

JAEA-Research 2017-007, 61 Pages, 2017/07

JAEA-Research-2017-007.pdf:4.3MB

For safety assessment of a steam generator of sodium-cooled fast reactors, it is necessary to evaluate the possibility of occurring tube failure propagation and of water leak rate under sodium-water reaction accident. In the previous studies, a computer code called LEAP-II calculating a wastage-type failure propagation and the water leak rate during long-time event progress was developed. In this study, a numerical method to evaluate the possibility of occurring overheating rupture was introduced into the LEAP-II code to expand application range of this code. The completed code is called LEAP-III. The test analysis on a tube bundle configuration demonstrated that the overheating rupture model could provide conservative prediction.

JAEA Reports

Rapid heating rupture experiment using the high chromium steel tubes

Umeda, Ryota; Kurihara, Akikazu; Shimoyama, Kazuhito

JAEA-Technology 2016-030, 50 Pages, 2016/12

JAEA-Technology-2016-030.pdf:5.22MB

In case of tube failure of a steam generator in sodium-cooled fast reactors, the reaction jet with high temperature and high velocity under highly alkaline environment is formed by cited exothermic reaction (sodium-water reaction). When the high temperature reaction jet covers the adjacent tubes, the material strength of tube decreases in the high temperature condition, and the adjacent tube may be swollen and failed by inner pressure (overheating tube rupture). For evaluation of the overheating tube rupture, tube failure is judged by comparison the hoop stress loaded by inner pressure with stress strength standard defined as creep strength depending on tube temperature. Thus, it is important to confirm the validation of this failure criterion based on the findings obtained in the simulated experiment of overheating tube rupture. In this report, for consideration on the validation of the failure criteria and elucidation on the failure mode and strength characteristics of failure, the authors carried out the rapid heating rupture experiment for the thin single and double-walled 9Cr steel tubes at high temperature up to 1500 K by using TRUST-2 rig in the Japan Atomic Energy Agency.

Journal Articles

Behavior of entrainment droplet formed by high velocity air jet flow in stagnant water

Akabane, Masaaki*; Horiki, Sachiyo*; Osakabe, Masahiro*; Koizumi, Yasuo; Uchibori, Akihiro; Ohno, Shuji; Ohshima, Hiroyuki

Proceedings of 23rd International Conference on Nuclear Engineering (ICONE-23) (DVD-ROM), 7 Pages, 2015/05

Behavior of liquid droplets in a high-velocity gaseous jet was experimentally investigated to provide validation data for the evaluation method of sodium-water reaction phenomenon. The visualization experiment on the entrained liquid droplets in the air jet submerged in a water pool was carried out. Filament-like wisps from the wavy gas-liquid interface were observed. The wisps were broken off and entrained into the air jet. The velocity of the entrained liquid droplets was estimated from an image processing. The axial velocity of the liquid droplets increased as the air inlet velocity increased. Acceleration behavior of the liquid droplets was also confirmed quantitatively.

Journal Articles

Development of a wastage environment evaluation model for a sodium-water reaction analysis code SERAPHIM

Uchibori, Akihiro; Ohshima, Hiroyuki

Proceedings of 9th Korea-Japan Symposium on Nuclear Thermal Hydraulics and Safety (NTHAS-9) (CD-ROM), 6 Pages, 2014/11

A computer code called SERAPHIM calculating compressible multicomponent multiphase flow with sodium-water chemical reaction has been developed to evaluate wastage environment under tube failure accident in a steam generator of sodium-cooled fast reactors. In this study, the numerical model for liquid droplet entrainment and its transport was developed. The applicability of the model was investigated through the analysis of the basic experiment. It was demonstrated that our numerical model could reproduce the time to end of entrainment and the pressure variation during the occurrence of entrainment.

Journal Articles

Numerical quantification of self-wastage phenomena in sodium-cooled fast reactor

Jang, S.*; Takata, Takashi; Yamaguchi, Akira*; Uchibori, Akihiro; Kurihara, Akikazu; Ohshima, Hiroyuki

Proceedings of 9th Korea-Japan Symposium on Nuclear Thermal Hydraulics and Safety (NTHAS-9) (CD-ROM), 8 Pages, 2014/11

Numerical quantification of the self-wastage phenomenon has been carried out using a multi-dimensional computational code: SERAPHIM. The width of the completely enlarged crack was investigated in this study. Several steps of numerical calculations were devised to reproduce transient self-wastage phenomenon caused by Sodium Water Reaction (SWR). In the analyses, 2-dimensional calculation was carried out to obtained thermal hydraulic properties in the reaction zone. The wastage amount was evaluated based on hypothetical Arrhenius equation by using the temperature and molar concentration of Sodium hydroxide. New analytical grid was created by exchanging the solid cells to fluid cells in the reaction based on the wastage amount evaluation. These series of procedure have been repeated. The width and the shape of the enlarged crack showed good agreement with the experimental results.

JAEA Reports

Simple evaluations of fluid-induced vibrations for steam generator tube arrays in advanced marine reactors (MRX, DRX)

Saito, Kazuo*; Ishida, Toshihisa

JAERI-Tech 2001-039, 25 Pages, 2001/06

JAERI-Tech-2001-039.pdf:0.94MB

no abstracts in English

JAEA Reports

None

Okamoto, Koji*; *

JNC TY9400 2000-016, 90 Pages, 2000/06

JNC-TY9400-2000-016.pdf:2.53MB

no abstracts in English

JAEA Reports

Ultra-High temperature strength properties on Mod.9Cr-1Mo steel

; Yoshida, Eiichi; Aoto, Kazumi

JNC TN9400 2000-042, 112 Pages, 2000/03

JNC-TN9400-2000-042.pdf:8.55MB

A sodium-water reaction drove from the single tube break in steam generator of FBR might overheat labor tubes rapidly under internal pressure loadings. lf the temperature of tube wall becomes too high, it has to be evaluated that the stress of tube does not exceed the material strength limit to prevent the propagation of tube rupture. This study clarified the tensile and creep properties of Mod.9Cr-1Mo steel at ultra-high temperature which will be used in evaluation of the tube burst by sodium-water reaction. The strain rates for tensile test are from 10%/min to 10%/sec, and creep-rupture time is maximum 277sec. The range of test temperature is 700$$^{circ}$$C to 1300$$^{circ}$$C. The main results obtained were as follows; (1)The evaluation data on the relationship between tensile strength and strain rate and creep-rupture strength in shorter time on Mod.9Cr-1Mo steel were acquired. (2)Short-term mechanical properties of Mod.9Cr-1Mo steel were evaluated based on the results of tensile and creep-rupture tests up to 1300$$^{circ}$$C. As a result of the evaluation, recommended equation of creep-rupture strength in the short-term was proposed. (3)Tensile and creep-rupture strength of Mod.9Cr-1Mo steel tube showed the value which was higher than the 2 1/4Cr-1Mo steel, and it was proven to have the superior properties.

JAEA Reports

A feasibility study of the particle interaction method for the flow regimes with the chemical reaction; (Report under the contract between JNC and Toshiba Corporation)

Shirakawa, Noriyuki*; *; *; *

JNC TJ9440 2000-008, 47 Pages, 2000/03

JNC-TJ9440-2000-008.pdf:1.96MB

The numerical thermohydraulic analysis of a LMFR component should involve its whole boundaly in order to evaluate the effect of chemical reaction within it. Therefore, it becomes difficult mainly due to computing time to adopt microscopic approach for the chemical reaction directly. Thus, the thermohydraulic code is required to model the chemically reactive fluid dynamics with constitutive correlations. The reaction rate denpends on the binary contact areas between components such as continuous liquids, droplets, solid particles, and bubbles. The contact areas change sharply according to the interface state between components. Since no experiments to study the jet flow with sodium-water chemical reaction have been done, the goal of this study is to obtain the knowledge of flow regimes and contact areas by analyzing the fluid dynamics of multi-pahse and reactive components mechanistically with the particle interaction method. For the first stage of the study, the applicability of this method to the nalysis of a liquid jet into the other liquid pool was investigated. Based on the literatures, we investigated the jet flow mechanisms and analyzed the experiment of a water jet into a gasoline pool. We also analyzed SWAT3/Run19 test, the jet flow in a rod bundle, to study the applicability of the method to a complicated boundary without a chemical reaction model. The calculated fluid dynamics was in good agreement with the experiment. Furthermore, we studied and formulated the paths of phase change and chemical reaction, and conceptually designed the adopting the heat-transfer-limited phase change model and the synthesizd reaction model with a water-hydrogen conversion ratio.

Journal Articles

Shielding design for steam generator of advanced integral marine reactor MRX

Odano, Naoteru; Yamaji, Akio*; Ishida, Toshihisa

Journal of Nuclear Science and Technology, 37(Suppl.1), p.78 - 82, 2000/03

no abstracts in English

JAEA Reports

Disassembly and removal of 50MW steam generator test facility; Disassembly and sodium removal of the large cold trap

JNC TN9410 2000-003, 52 Pages, 1999/12

JNC-TN9410-2000-003.pdf:3.51MB

In May, 1999, disassembly and cleansing of sodium residues contained in the large cold trap (50MWSG) were carried out. Two cold trap units, one from the primary sodium loop and the other from the for the secondary sodium loop were disassembled and cleaned. This report describes the procedures, methods, and tasks under taken in the clean-up effort, including countermeasures for safe handling of sodium. The disassembly of the cold trap was based an information regarding similar cleansing activities external to JNC. There was also same a priori knowledge of the type and amount of sodium-laden residues. As this result, we conducted disassembly and cleansing task as provisionally planned. In fact we learned that disassembly methods for the specific components could be conducted in an aerated atmosphere. We thus gained additional disassembly and sodium cleansing experience under manageable and safe conditions.

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